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How to use the Headlight Magic Restoration System

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1. Prep the Headlight
Proper preparation is essential for a successful restoration.

  • Mask around the headlight using painter’s tape to protect surrounding paint, trim, and rubber.

  • Make sure the headlight is cool to the touch before starting.

  • Clean the lens thoroughly and ensure it is completely dry.

Why this matters:
Heat, dirt, or moisture can interfere with sanding, polishing, and ceramic bonding. Spending a few extra minutes here helps ensure long-lasting, professional results.

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2. Remove Oxidation

This step removes surface contamination and loosens heavy oxidation.

  • Lightly wet the white sponge included in the kit.

  • Apply a dime-sized amount of Headlight Magic Lens Prep to the sponge.

  • Scrub the headlight firmly using even pressure.

  • Continue scrubbing until oxidation residue stops appearing.

  • Wipe the lens clean with a dry microfiber towel.

Tip:
Extremely cloudy or yellow headlights may require additional scrubbing. This is normal and does not indicate a problem.

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3. Sand the Headlight
Sanding removes the damaged UV layer and prepares the lens for proper ceramic bonding.

  • Lightly spray the headlight with water.

  • Attach the sanding disc to the yellow sanding handle.

Choosing Your Starting Grit

  • Start with 1000 grit.

  • If oxidation is removed and the surface smooths evenly, continue.

  • If the disc slides over the surface or deep damage remains, switch to 800 grit or 600 grit.

Sanding Order (⚠️ Do NOT Skip Grits)
Skipping grits will leave scratches that become visible after coating.

  • Starting at 1000:
    1000 → 2000 → 3000 → 4000

  • Starting at 800:
    800 → 1000 → 2000 → 3000 → 4000

  • Starting at 600:
    600 → 800 → 1000 → 2000 → 3000 → 4000

Important Sanding Tips

  • Keep the surface wet at all times.

  • Use light, even pressure.

  • The lens should appear evenly hazy, not patchy.

  • After finishing with 4000 grit, clean and dry the headlight thoroughly.

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4. Polish (Recommended for Best Results)
Polishing restores clarity and gloss before applying ceramic protection.

  • Use a drill with the included 3-inch adapter or a 3-inch polisher.

Yellow Polishing Pad

  • Apply a few drops of polishing compound to the pad.

  • Polish the headlight evenly.

  • Always start and stop the tool while the pad is touching the lens to prevent splatter.

Blue Polishing Pad

  • Repeat the polishing process.

  • This step refines the surface and maximizes clarity.

Once complete, clean the headlight thoroughly.
⚠️ Do not touch the lens with bare hands after polishing. Oils from your skin can interfere with ceramic bonding.

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5. Apply Ceramic Coating
The ceramic coating seals and protects the headlight from future oxidation.

  • Fold the white applicator pad into quarters.

  • Apply a line of Headlight Magic Ceramic to the pad.

  • Apply slowly using smooth, left-to-right passes.

  • Overlap each pass by approximately 50%.

  • Quickly inspect for missed spots or streaks.

You have about 30 seconds to remove the coating (using glass cleaner or an alcohol/water mix) and reapply if needed.

  • The coating will self-level.

  • Do not overwork the surface.

  • Light flashing during application is normal.

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6. Cure
Proper curing ensures long-lasting protection.

  • Keep headlights completely dry for 24 hours.

  • Do not wash the vehicle for 24–48 hours.

  • Full curing occurs over several days.

Helpful Tips for Best Results

  • Work in the shade whenever possible.

  • Ideal working temperature is 50–85°F.

  • Streaking usually means the coating was applied too slowly or overworked.

  • If a spot is missed after curing, the area must be re-sanded before re-coating.

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